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MORTICE LOCKS & Latches FOR TIMBER DOORS

TECHNICAL SPECIFICATION GUIDE

Mortice locks and latches are those that are concealed within a pocket (a mortice) formed in the door edge with the lock faceplate and striking plate being fully visible only when the door is in the open position. There are many types of mortice locks and latches available with different types of locking mechanisms and different functions and care should be taken to ensure that the correct type and grade of lock or latch is selected with regard to door furniture being used, security needs and door function. Correctly specified locks and latches will enhance door operation and, if fitted correctly and properly maintained, will provide many years of trouble free service.

To specify the correct lock or latch for any given scenario there are a number of factors that need to be taken into consideration. Whilst the majority of situations are straightforward and present few problems, it is important to recognise where special care is required to ensure trouble free operation. We have produced this guide to assist in the selection of locks and latches and to highlight potential problem areas.


FACTORS TO CONSIDER:

  • Is the door construction and door thickness suitable for the lock or latch being specified?
  • Is it a flush single door or a double door with rebated meeting stiles?
  • What is the design of the door? Is there any panelling?
  • Is it a fire, smoke or emergency exit door?
  • Is the door internal or external? What degree of security does it require?
  • What level of use and abuse will the door be subject to e.g. light residential, office, school or hospital?
  • What door furniture is required to operate the latching mechanism? Is the door furniture compatible with the lock?

Door CONSTRUCTION & THICKNESS:

Mortice locks and latches are fitted into pockets formed in the door edge and you should ensure that doors are thick enough to accomodate both the thickness of the lock/latch body and the width of the faceplate. Generally, the minimum door thickness requirement for mortice locks/latches is 35mm although some heavy duty types will require doors to be 45mm or over. A lock should have strength at least equal to the door on which it is fitted. Such fitting must not weaken the door in order to accommodate the lock.

Where latches or locks incorporating a latchbolt are to be fitted, consideration should to be given to the tongue dimension of the  striking plate. On thicker doors it is normal practice to fit the lock/latch offset from the door thickness centre line to ensure that the striking plate tongue is positioned correctly on the door frame.


Latch & LOCK TYPES:

The term "latch" normally refers to a mechanism designed to hold a door closed when not locked. Mortice latches perform this task using a sprung, bevelled latchbolt or sprung rollerbolt which can be retracted by lever door handles or door knobs etc. Whilst this function is common to all mortice latches it is important to stress the need to select latches suitable for the door furniture being used with regard to size, spring strength and action - more on this in the Door Furniture Compatibility section further down.

As mentioned in the introduction to this guide, mortice locks are available with various functions each designed to perform a particular task. These range from simple locks for securing service cupboard doors to locks that allow free, keyless exit in emergency situations. However, as many of these functions are highly specialist and narrow in their scope, this guide is limited to detailing the two most common lock types - mortice deadlocks and mortice sashlocks.

The term "Mortice Deadlock" generally refers to locks that incorporate a single unsprung deadbolt that is thrown and withdrawn by key or thumbturn. Deadlocks are normally fitted to doors that either do not require any latching mechanism to keep the door closed when not locked (such as service cupboard doors or lockable passage doors fitted with door closers) or to doors that have a separate latching method (such as house entrance doors fitted with a nightlatch).

"Mortice Sashlocks" are generally locks that incorporate an unsprung deadbolt thrown and withdrawn by key or thumbturn and a sprung latchbolt normally operated by door knobs or lever handles. Sashlocks are used when doors require a method of keeping them in the frame when not locked and where no separate latching mechanism is fitted. Sashlocks are also sometimes refered to as "latch locks" or simply "mortice locks". Mortice sashlocks may either be of the upright type (as shown below) or of the horizontal type.

 Mortice Deadlock

Upright Mortice Sashlock

In both lock types, the action of locking and unlocking may be by privacy thumbturn, 3 lever mechanism, 5 lever mechanism or by cylinder barrel - a brief summary of these mechanisms is shown in the next section.


LOCKING MECHANISM & SECURITY:

Obviously, the purpose of most locks is to secure buildings, or the areas and rooms within, against unauthorised entry or to provide privacy. While low security or privacy situations require little thought, high security applications should be afforded a little more consideration. Higher security locks offer greater protection against known forms of attack  such as forcing, drilling and picking and, in some cases, unauthorised duplication of keys. A good starting point is to remember that a lock should possess security proportional to the value of that being protected.

The four main types of locking mechanism and security grades that we offer in our range are detailed below:

Privacy Mechanism - Low Security

Privacy locks are designed to provide a simple keyless locking action on bathroom and toilet doors. The locking deadbolt is thrown and withdrawn by operation of a thumbturn which engages the bolt follower via a suitably sized spindle . In many cases an emergency release is also fitted to allow operation of the lock externally in an emergency. This locking method is available in deadlock, sashlock and horizontal lock formats in both UK and European case sizes.

Mortice Rollerbolt Bathroom Sashlock

3 Lever Locks - Low/Medium Security

3 lever locks offer a medium security solution for internal doors where higher security locks are not required and are often specified for smaller commercial applications for locking of office doors etc. Operation of the deadbolt is normally by key from either side. 3 lever locks are available in standard UK case sizes in deadlock, sashlock and horizintal lock types and can be keyed alike in groups or supplied as part of a master key system.

3 Lever Horizontal Mortice Sashlock

British Standard 5 Lever Locks - High Security

5 lever locks and CHUBB 5 Detainer locks offer a high degree of physical security and are recommended for any external and internal door where a high security lock is required. Operation of the deadbolt is normally by key from either side. Locks certified to BS3621 and bearing the British Standard Kitemark are generally accepted by most insurance companies for use on final exit doors. British Standard mortice locks are available in deadlock and upright sashlock format only, and can be keyed alike in groups.

5 Lever Mortice Deadlock

Cylinder Locks - Medium to High Security

Cylinder locks are those that require the addition of a cylinder (or barrel) to operate the locking bolt. This type of lock is extensively specified for commercial projects due to the different cylinder functions available and the scope for complex master key systems. Locks may be operated by single cylinder (key one side only), double cylinder (key both sides) or cylinder and turn (external key and internal thumbturn). Cylinders are available in different lengths to suit varying door thicknesses and with different levels of security. Many high security cylinders feature patented keyways where duplicate keys are highly restricted.


Door Furniture Compatibility:

Selecting the right lock or latch with regard to the door furniture being used is where many people fall foul. Unfortunately, mistakes in this area are seldom rectified due to the costs involved of fitting replacements and making good joinery or, worse still, having to buy new doors. Subsequently, many doors are left with drooping lever handles or door knobs that are unusable. However, following a few basic rules should help overcome the most common mistakes:

Door Knobs should be fitted away from the door edge to avoid rapping your knuckles on the frame. On locks and latches, the measurement from the edge of the door to the centre of the handle follower is called the "backset" and it is this measurement that determines the position of any handle fitted (the adjacent image shows a tubular latch with a backset measurement of 75mm). For smaller door knobs of up to 48mm diameter we recommend locks and latches with a minimum 57mm backset. For larger knob diameters a deeper backset measurement will normally be required.

In addition, knobs fitted to overly sprung latch mechanisms can be hard to turn, especially for children and the elderly or with wet hands. Latches for use with door knobs therefore require lighter springing than those for lever handle furniture. Ideally, door knobs should be used with locks and latches described as being "light sprung" and "two-way action" as this allows the knobs to be turned with ease in both directions.

For best results, select locks and latches that have been designed specifically for use with door knobs as these will feature both the  deeper backset measurement and suitable springing as standard.

Tubular Mortice Latch with Deep Backset

Horizontal Mortice Lock

Top Tip - With very few exceptions, horiziontal locks tend to offer only a medium degree of security. If you require a deep backset AND high security, consider fitting a tubular latch plus a high security deadlock  elsewhere on the door!

When selecting locks and latches for use with Lever Door Handles care needs to be exercised in two main areas - follower spring strength and the centres measurement.

Lever door handles described as being "sprung" or "self-sprung" have integral springing in the handle backplate or rose designed to keep the handle in the horizontal position. These handles can normally be used with locks and latches having either light/medium sprung or heavy sprung handle followers. Handles described as being "un-sprung" have no such springing and must be used with locks and latches having heavy sprung followers. Failure to get this aspect right will result in unsightly, drooping handles and in the eventual failure of the latching mechanism.

On locks, the "centres" measurement is the distance from the centre of the handle follower to the centre of the keyway or thumbturn etc. The adjacent image shows a lock with standard UK centres of 57mm. Where lever handles are on backplate, this measurement is critical and you should ensure that the lock's dimension is compatible with those of your backplate or vice versa. Obviously, you should also check that the lock function is compatible with the handle function - you'd be suprised how many people don't.

The centres measurement is also important when selecting locks for use with lever handle furniture on rose and with separate keyhole escutcheons or bathroom thumbturns. On UK locks with standard centres of 57mm, round roses and escutcheons with a normal diameter of 50mm will be very close on the door and can end up looking like a figure 8. In addition, the fixing method of many contemporary square design roses requires the rose and escutcheon to have greater distance between them. In many cases these problems can be overcome by fitting a suitable latch plus a a relevant deadlock or bathroom deadbolt with the same backset measurement. Alternatively, a European style lock with 72mm centres can be used.

Standard UK Style Upright Mortice Lock

European Style Morticre Bathroom Lock

In all cases it is also necessary to check the lock or latch for compatibilty with the door furniture's method of fixing. Rose or backplate fixing screws may foul the lock/latch body if not adequately spaced on thinner doors. If handle roses are supplied with bolt through fixings, locks and latches should be of a type that are pierced to accept them.


REBATED DOUBLE DOORS:

The vast majority of double doors manufactured in the UK have a rebated overlap on the meeting edges to allow the master door to close on to the slave door.  Where this is the case, mortice locks and latches will normally require a "Rebate Conversion Set" to enable them to be fitted and to function correctly. By far the most common dimension for the depth of rebate is 13mm (see image) and most manufacturers offer rebate sets for their locks to suit this size. Less common dimensions are 19mm and 25mm and only specialist manufacturers will have suitable rebate sets at these sizes.

Rebate sets are generally lock/latch AND manufacturer specific and rarely universal or interchangeable. We recommend selecting your lock or latch first and then the appropriate rebate set to ensure compatibility.


DUTY & FREQUENCY OF USE:

Doors in public buildings are obviously subject to a much higher degree of through traffic and general abuse than those in domestic properties. Doors in constant use, heavy doors and/or doors fitted with door closing devices will exert additional force on latchbolts and latch mechanisms. Locks and latches should therefore be selected with with due consideration to duty of use for optimum performance and longevity of service.


LOCKS & LATCHES FOR FIRE DOORS:

Where locks or latches are to be fitted to doors that have been designated as fire-resistant and/or smoke control doors and/or emergency escape route doors it is important to select products that have been fully tested and approved for use on such to the requirements of BS EN 12209:2003 and BS EN 1634-1 and that are appropriately CE marked and certified in accordance with the EC Construction Products Directive (see BS EN 12209:2003 - A Brief Summary below).

Most locks and latches approved for use on fire-resisting door sets will normally have been tested with the inclusion of intumescent material gaskets and it is important to include similar materials when fitting to ensure full compliance with the standard.

BS EN 12209:2003 - A Brief Summary:

Items performing a role essential to the operation of fire-resisting doors, smoke control doors and escape route doors should be selected for their ability to cope with the type of use that the door will be put. If locks and latches fail on a fire door for example, this will, of course, defeat the main purpose of the door and the safety of people and property is put at risk.

England, Wales, Scotland and Northern Island all have regulations and associated technical documents that set out the requirements for the design and construction of buildings so as to secure reasonable standards of health and safety for persons in and around the building. These regulations contain the details relating to fire safety, including provisions relating to fire-resisting doors and escape routes.

In addition it is now a criminal offence to supply any construction product that would not enable a properly constructed building in which they were incorporated to satisfy the esential health and safety requirements.

By far the best way to ensure compliance is to select products that are CE marked in accordance with the standard applicable to the product type and that have third party certification for fire door use.

BS EN 12209:2003 is the current standard for Mechanically Operated Locks, Latches and Locking Plates and provides details on classification of use, test cycles, door mass, fire/smoke door suitability, security and corrosion resistance as well as test methods and product marking. Whilst the standard does cover a broad range of lock and latch types most manufacturers only concern themselves with full testing and CE marking on locks/latches that meet the requirements for use on relevant door types.

All of the locks and latches in our range that are compliant with the standard are easily identifiable with the product details clearly showing relevant information.


FURTHER HELP & ADVICE:

Because of the wide variety of circumstances that exist it is impossible to be prescriptive and this guide is for reference only. Should you require any additional information or would like assistance in selecting any of our ironmongery products please do not hesitate to contact us.

Go to our [Mortice Locks & Latches] department.